Plastic Pallets - Molding The Future


With almost 30 years of pallet manufacturing and design experience, ORBIS offers a vast selection of pallets and top caps to provide the best material handling solution to meet your needs.  OrbisORBIS is the only multi-process manufacturer in the industry, offering over 40 different stock pallet and top cap styles in multiple footprints.

High Quality Process

Our pallets are manufactured in a variety of processes to provide the highest quality product to serve your application needs.  These include structural foam and single and twin sheet thermoforming. Structural foammolding produces a solid, non-hollow deck that provides greater strength, cleanability and less deflection than thermoforming. Injection molding provides a solid wall, solid core, lightweight part that provides superior impact resistance and accurate tolerances. Single and twin sheet thermoformed parts are light in weight, impact resistant and manufactured from high-molecular weight polyethylene (HMWPE).  All pallets can be manufactured with FDA approved materials with minimum order quantities.

Diverse Configurations

Our pallets are available in single deck or double deck styles.  Compatible top caps and seat belt systems are also offered.

Single deck (Convoy I) Pallets are nestable with nearly a 4 to 1 ratio.  Convoy I pallets reduce costs by saving warehouse and shipping space.

Double deck (Convoy II) Pallets are ideal for stack loading and for use in unsupported pallet racks.  Convoy II pallets are compatible with a broad range of conveyor systems and automated material handling equipment.  ORBIS offers Convoy II pallets in two versions:  one-piece and two-piece assembled configurations.

Compatible top caps are available to protect and secure pallet loads.  The legs of the upper pallet fit into the pockets of the top cap for positive, stable stacking.

Seat belt systems attach to the pallet and top cap to secure the pallet load.  The seat belt system eliminates the use of banding, stretch wrapping, and associated machinery, while reducing labor costs.

Convoy/Pallet
36 x 48
The 36 x 48 pallet is a lightweight thermoformed pallet that can be used in a wide variety of applications and is ideal for use in narrow aisles or assembly line presentations.

Display Pallets - The First Plastic Pallet Designed for In-Store Display

This display pallet comes complete with a nine-position sign-post holding system snapped in place, making it a versatile store fixture and marketing tool . Its totally flat, smooth surface allows you to easily set up displays in your warehouse and move them to the sales floor, saving time and valuable storage space. Custom-cut sizes are also available.

The perfect pallet for warehouse setup and retail display.

Dairy Pallets: Specifically Designed For - and By - the Dairy Industry


The Dairy Pallet is structurally foam-molded from heavy-duty HDPE, so it won't crack, deflect, rot, or splinter like wood.  With a weight of 40 pounds, wet or dry, it surpasses OSHA's guidelines.  The Dairy Pallet is easy to clean, won't harbor bacteria or contaminants, and can be molded with optional drain holes.  The 40" x 40" x 5" 3-stringer design is compatible with most automated equipment and dairy systems and is available in a reinforced version for rackability up to 2,600 pounds.  Other options include a beveled lip to prevent load shifting, and an interlocking design to save space and add stability during shipping.

Industry applications:
Dairy - Finished Goods - Warehousing

Versa-Pals With Bottom Deck : Unmatched Strength, Durability, and Versatility

Bottom Deck Pallets feature true four-way entry for forklift or pallet jack access from any direction.  The strong, solid bottom deck distributes load weight evenly, and doubles as a slave space for double stacking.  This pallet is ideal for use on roller conveyors and many types of cross-rail systems.

Industry Applications:
Aerospace - Building products - Dairy - Electronics - Hardware & Furnishings - Meat, poultry & seafood - Warehousing

Nestable - 2:1 Nestability Saves Storage Space

The Nestable Pallet is the most versatile plastic pallet on the market today.  Loaded with features to meet all your manufacturing, warehouse and shipping needs, the Nestable pallet offers true four-way entry for forklift or pallet jack access.  And, the optional foot covers allow for a totally smooth surface.  While using up 67% less storage space because of its unique nestable design, the Nestable reduces warehouse requirements and boosts cost efficiency on return shipments in closed-loop systems.

Industry Applications:
Aerospace - Appliances - Building products - Distribution - Electronics - Food processing - Paper & publishing - Produce - Warehousing

Finished Goods Pallets: Specifically Designed For the Demands of the Storage Industry

Finished Goods Pallets are a great product that keeps getting even better.  These sturdy one-piece pallets are designed to last without need for replacement parts.  They feature totally encapsulated leg cavities that prevent collection and spread of contaminants - and, facilitate cleaning.  Also, the legs have been rounded to make them easier to enter, and reduce potential for damage.  And, the forklift/pallet jack entries have been enlarged to improve access.  Plus, we've even improved the small details - like enlarging the area for bar coding and customer I.D.

Industry Applications:
Beverages - Food processing - Pharmaceuticals - Warehousing

45 x 48: AIAG-Standardized To Maximize Trailer Cube-Out

1The 45 x 48 Pallet and Cover system provides a cost-effective, versatile solution for storage and shipment of products and parts.  These2 heavy-duty systems are one-piece structural foam-molded for exceptional durability.  The double-face design allows for use with most automated systems and conveyors.  Optional built-in load restraints further increase the system's usefulness and flexibility.  The pallet is designed to the AIAG standard 45 x 45 footprint, allowing the system to be compatible with all types of tote containers and material handling trays.  Components nest when not in use for space-saving storage and return.

Industry Applications:
Aerospace assembly - Appliances - Automotive parts/assembly - Electronics - Recreational products - Work-in-progress

Drum Pallet: The Smart Choice For Safe Drum Handling

Drum Pallets feature self-contained reservoirs that trap spills up to 12 gallons, preventing contamination and saving costly cleanups.  The positive 55-gallon drum positioning design stabilizes loads for easy loading and safe transportation.  The nestable and recyclable design saves storage space and eliminates disposal costs.

Industry Applications:
Agricultural - Chemicals - Foodstuffs - Metals - Pharmaceuticals - Steel drums

Light-Duty Pallets: Heavyweight Durability in a Lightweight Pallet

testLight-Duty Pallets provide the right combination of lightweight construction and durable performance for the transport and storage of lighter-weight loads such as paper and foam cups, medical supplies and snack foods.  Its double-face design makes the Light-Duty Pallet well suited to conveyors and other automated equipment applications.  Molded of High-Density Polyethylene, the Light-Duty Pallet is impervious to water, dirt, bacteria and other contaminants.  It features double-tapered entry ports for ease of use with forklifts or pallet jacks.

Industry Applications:
Electronics - Medical products - Paper/Foam cups - Pharmaceuticals - Snack foods - Work-in-process

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